本申机械设备科技(上海)有限公司 上海市青浦区新康路828号11幢
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Specification and model 1:d1mm40 times diameter
Specification and model 2:d2mm30 times diameter
Processing material: Copper
Purpose of this improvement
1. The customer's copper processing, the environment inside and around the machine tool is very bad, so the environment is improved;
2. The high-pressure system of the customer's machine tool is easy to be blocked, which needs to be cleaned frequently. After being blocked, it is easy to cause the small drill bit to be blocked, which is easy to cause damage to the drill bit or reduce its service life;
3. No discharge, reducing the cost of waste liquid treatment for customers.
In this case, we adopted our customized V200 micro lubrication internal cooling system, and upgraded the original V200 micro lubrication system specifically designed for atomization of small-diameter drill bits, ensuring that the system can normally produce atomized particles less than 1 micron.
Description of improvement process
1. MQL micro lubrication system: customized V200 micro lubrication system
2. MQL micro lubricating oil: benshen-green-3905, which is a new product developed for copper and deep holes
3. Brand of CNC machining center: Mazak
4. Workpiece material: Copper
5. Tool handle: high precision internal cooling hydraulic tool handle for customer's own use
6. Drill bit: imported brand
Among the data and cases published by the same industry, there is no deep hole application case for 1mm diameter drill bit 20d and 2mm drill bit 30d or above in the world at present. Through this difficult challenge, the position of our micro lubrication system in the industry at home and abroad has been further consolidated.
规格型号1:D1mm40倍径
规格型号2:D2mm30倍径
加工材料:铜
此次改善的目的
1、客户铜加工、机床内和周边的环境非常恶劣,改善环境;
2、客户机床高压系统易堵塞,需要经常清理、堵塞以后容易导致小钻头的堵塞,这样易导致钻头损坏或降低寿命;
3、无排放,降低客户废液处理的成本。
我们在此次案例中采用本我们定制版V200微量润滑内冷系统,在原V200微量润滑系统上专门为小直径钻头雾化设计上进行升级,确保了系统能够正常产生1微米以下的雾化颗粒。
改善过程说明
1、MQL微量润滑系统:定制版V200微量润滑系统
2、MQL微量润滑油:BENSHEN-Green-3905,该宽油是针对铜和深孔研制的新产品
3、CNC加工中心品牌:马扎克(mazak)
4、工件材料:铜
5、刀柄:客户自用高精度内冷液压刀柄
6、钻头:进口品牌
在目前同行业公布的数据和案例中,目前国际上还没有发现对1mm直径钻头20D和2mm钻头30D或以上深孔应用案例,通过此次高难度的挑战,也更加巩固了我们的微量润滑系统在国内外行业中的地位。
Machining tool for engine cylinder head
PCD (step drill, reamer, milling cutter, milling cutter head)
PCD forming knife
Reamer
PCD milling cutter
PCD disc milling cutter
Drilling tools (step fried dough twist drill, step straight groove drill, gun drill)
Step fried dough twist drill
Gun drill
Tap cutter (mainly extrusion tap)
Extrusion tap
Cylinder head material: aluminum alloy
The cylinder head and cylinder block of the engine are widely used in micro lubrication, which brings obvious advantages and reduces the generation of waste liquid.
Machining machine: Horizontal Machining Center
Micro lubrication system: Micro lubrication internal cooling system
Micro lubricating oil: support MQL special oil for non-ferrous metals, such as oil-3806~3802, etc
发动机缸体缸盖加工应用案例
发动机缸盖加工刀具
PCD类(台阶钻、铰刀、铣刀、铣刀盘)
PCD成型刀
铰刀
PCD铣刀
PCD盘铣刀
钻削刀具(台阶麻花钻、台阶直槽钻、枪钻)
台阶麻花钻
枪钻
丝锥刀具(挤压丝锥为主)
挤压丝锥
缸盖材质:铝合金
发动机缸体缸盖在微量润滑使用中都有丰富的应用,带来的优点也是比较明显,减少了废液产生。
加工机床:卧式加工中心
微量润滑系统:微量润滑内冷系统
微量润滑油:支持MQL有色金属专用油,例如OIL-3806,3802等
Application cases of LTL micro lubrication in gear hobbing, gear milling and gear shaping
After the transformation and upgrading of the traditional lubrication, the LTL micro lubrication system makes the inside of the machine tool cleaner, the surrounding of the machine tool cleaner, and no leakage, so that the micro lubrication device plays an active role in the size processing industry and reduces the cost for customers.
Application of micro lubrication in gear hobbing
LTL微量润滑在滚齿、铣齿、插齿中的应用案例
LTL微量润滑系统在对传统润滑改造升级以后工机床内部更干净、清洁、机床周边也更整洁、再无泄漏,让微量润滑装置在尺寸加工行业发挥积极的作用,为客户降低成本。
微量润滑在滚齿加工案例
Application case of micro lubrication in crankshaft machining of automobile parts
Data in crankshaft machining
Component name: Engine Crankshaft
Processing procedure: crankshaft oil hole
Crankshaft machine tool: Shenyang crankshaft special machine
Micro lubrication system: V200 high pressure series (1.0~1.6mpa)
Tool size: d6~d8, depth: 30d
Workpiece material: 42cr
Tool life: can be increased by more than 30% compared with cutting oil
The application of micro lubrication in crankshaft processing has been very mature. In domestic and foreign engine crankshaft oil hole processing plants, most of them use micro lubrication. The performance of domestic micro lubrication system in crankshaft processing has exceeded that of foreign peers.
Advantages of using micro lubrication:
Cleaner environment
Longer tool life
Lower cleaning costs
5S cost
Lower
Advantages of Benshen micro lubricating products in crankshaft processing
V200 high pressure system, pressure 1.6Mpa, better improve lubrication and cooling effect
High performance micro lubricating oil, oil-3612, better lubricity, reducing friction between tool and workpiece
Due to the similar products at home and abroad, the cutting data finally obtained batch orders
微量润滑在汽车零部件曲轴加工中的应用案例
曲轴加工中的数据
零部件名称:发动机曲轴
加工工序:曲轴油孔
曲轴机床:沈阳曲轴专机
微量润滑系统:V200高压系列(1.0~1.6Mpa)
刀具尺寸:D6~D8,深度30D
工件材料:42Cr
刀具寿命:可比切削油提升30%以上
微量润滑在曲轴加工中的应用已非常成熟,在国内外的发动机曲轴油孔加工生产厂中,绝大部分是采用微量润滑,国内微量润滑系统在曲轴的加工使用中的性能已经超过国外同行的性能。
使用微量润滑的优势:
环境更干净
刀具寿命更长
清洗成本更低
5S成本
更低
本申微量润滑产品在曲轴加工中的优势
V200高压系统,压力1.6Mpa,更好的提升润滑和冷却效果
高性能微量润滑油,OIL-3612,更好的润滑性,减少刀具与工件的摩擦
切削数据由于国内外同类产品,最后获得批量化订单
地 址:上海市青浦区新康路828号11幢
服务时间
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